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Winterizing electrical outlets

1/21/2012

5 Comments

 
PictureMind the gap
Old man winter will look for the point of least resistance to enter your home. One often over looked cold air entry point is your electrical outlets.  Take the back of your hand and run it over any exterior outlets. If you feel a chill, and want to save money then follow the steps below.

Turn off the power to the outlets you are working on at the circuit breaker panel. Remove all of the outlet covers that you intend to work on as Great Stuff has one reliable usage per can (unless you use the pro kit with spray gun) - pausing in-between sprays will cause problems and create messes. Wear thin gloves and old clothing also carry a rag to catch any fly away insulating foam (I guarantee you will get it on your clothing). Get an extra can or two, as it is inexpensive and a big hassle if you don't have enough. 

Shake the can of foam vigorously for 30-60 seconds with the nozzle off and cap on. Use an old blade screw driver and pry the sides of the electrical boxes(if they are not plastic then you will have to create an opening in the drywall small enough to thread the nozzle through) so that you can get the spray nozzle in-between the box edge and the drywall. Fill all around as best as possible. It is ok if there is excess, we will not waste the material (as shown later). Allow to dry for around 2-3 hours. 

Tear off the excess foam with your fingers. Use the torn off excess pieces and jam them into the side of the outlet and the box. Never spray Great Stuff into the box as it is conductive when wet/gooey but once dry it poses no threat. You do not want to get the foam stuck to the electrical terminals on the outlet should you need to replace it in the future). Update 12-7-15: Please don't fill the electrical box with wet or dry foam. The airspace is need for heat dissipation. This can start a fire, especially if you put a heavy amp load on the outlets. Thanks to the readers for pointing this out in the comments. We were just so tired of the drafts and got a little carried away.

Now install the foam insulation gasket, screw on the cover plate, and top off with the childproof outlet covers, they keep the air from coming through the slots in the outlets. Acetone removes the foam from surfaces but it is best to just take your time and don't overfill.

If you do this to all of the outlets (especially on your first floor) you will likely notice a significant decrease in drafty spots and your heating system will have one less battle to wage in Winter. 
5 Comments
Jocelyn
8/24/2014 09:19:40 pm

That foam is flammable ! One spark and there go's your house.... And is not to Electrique code

Reply
Damian Garcia
12/12/2014 12:06:25 am

This is clearly a code violation 110.12 (A) and 110.12 (B)

Reply
Rchi
5/15/2015 03:38:10 am

This to me this is a fire hazard remember foam can burn and all electrical needs some airspace for cooling hence boxes have an electrical cubic inch stamping and that dictates how much that box can be filled with heck even a extension cord under a rug is a fire hazard , not as fast but better to turn off electricity pull out plug and seal holes with 100% non flammable silicone.

Note: I have seen space heaters melt 14GA insulation wire in a cooler metal box in the winter

Reply
Electrical contractor
9/27/2015 06:47:25 am

You should never place foam inside the electrical box. The box is to have air space around receptacle for heat dissipation of the terminals and conductor splices. The foam is combustable and should not directly encase the switches or receptacles.

Reply
Patrick M Ireland link
9/29/2016 11:01:01 am

This will cause a galvanic response and in about ten years, the copper wire will decay away.
I know. I did this 10 years ago on 20 outlets, and had to replace three already.

Reply

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